ʻO ka mālama ʻana i ka mīkini poloka no ka paʻa lōʻihi ʻaʻole ia e pili ana i ka hoʻoponopono ʻana i nā haki; he hoʻolālā hana e hōʻoiaʻiʻo i ka maikaʻi o ka hana ʻana, e hōʻemi i ka downtime kumu kūʻai, a hoʻonui i ke ola o kāu mau mea hana. Ma luna o ʻelua mau makahiki o ka ʻike ʻana i ka ʻoihana mīkini pahu pahu, ua ʻike kā mākou hale hana i ka hoʻololi ʻana o ka mālama maʻamau i ka mīkini maʻamau i ka mea hana pono. Inā ʻoe e hana aKelemānia Zenith Block Machinea i ʻole nā ʻāpana hana kiʻekiʻe ʻē aʻe, ua paʻa ke kumu o ka mālama ʻana i ka pololei, ka maʻemaʻe, a me ka manawa kūpono. Kuhi ʻia kēia alakaʻi mai nā hana honua maoli ma Quangong Machinery Co., Ltd. e kōkua iā ʻoe e hoʻokō i nā makahiki o ka hoʻopuka paʻa.
ʻO ke kūpaʻa lōʻihi, ʻo ia ka hāʻawi ʻana o kāu mīkini poloka i ka ikaika poloka like ʻole, ka haʻalulu haʻahaʻa haʻahaʻa, a me ka hana hydraulic maikaʻi i kēlā me kēia makahiki. No ka hoʻokō ʻana i kēia, pono mākou e noʻonoʻo i ka hoʻonohonoho lubrication, hoʻokomo i ka hoʻololi ʻāpana, ka pono o ka ʻōnaehana hydraulic, a me ka calibration uila. Ua hoʻomohala kā mākou hale hana i kahi papa hana mālama e hoʻohui i nā papa inoa o kēlā me kēia lā, nā loiloi o kēlā me kēia mahina, a me nā hoʻoponopono makahiki. Ma kēia ʻatikala, e wāwahi mākou i kēlā me kēia ʻano koʻikoʻi, hāʻawi i nā ʻāpana huahana kikoʻī o nā mīkini alakaʻi e like me ka German Zenith Block Machine, a pane i nā nīnau koʻikoʻi e pili ana i ka mālama ʻana i ka mīkini poloka no ka paʻa lōʻihi. E hoʻopaʻa mākou i kāu laina hana no nā makahiki he ʻumi e hiki mai ana.
ʻO ka mālama mau ka iwi kuamoʻo o ke kūpaʻa lōʻihi no kēlā me kēia mīkini poloka. Inā ʻaʻole ia, ʻo ka mīkini ʻo German Zenith Block Machine e hāʻule i ka ʻaʻahu mua, nā leaks hydraulic, a me ka misalignment. I loko o kā mākou hale hana, ua ʻike mākou e hana ana nā mīkini ma hope o ka papa hana mālama koʻikoʻi me ka 98% pono ma hope o 15 mau makahiki. Eia ke kumu e unuhi pololei ai ka mālama ʻana i ke kūpaʻa:
Mai ko mākou hiʻohiʻona, ʻaʻole he hopena paʻa ka lōʻihi lōʻihi akā he hana ikaika. I kēlā me kēia kakahiaka, pono nā mea hoʻohana e hoʻolohe i nā leo ʻokoʻa mai ka German Zenith Block Machine, e nānā i nā pae aila, a hōʻoia i ka ʻae ʻana o ka mold. Hāʻawi kā mākou hale hana i nā puke kikoʻī e nānā i kēia mau hana i kēlā me kēia lā. I ka hopena, hoʻololi ka mālama maʻamau i kahi mīkini poloka mai kahi kuleana kūpono i waiwai e loaʻa ai ka loaʻa kālā no nā makahiki he mau makahiki.
ʻO ka lubrication ka hana koʻikoʻi loa i ka mālama ʻana i ka mīkini poloka no ka paʻa lōʻihi. ʻO ka lubrication kūpono ʻole a i ʻole ka hoʻomaʻamaʻa ʻole ke kumu o ka hoʻopili ʻana i ka metala-me-metal, ka hana wela, a me ka hopu ʻana. Ma Quangong Machinery Co., Ltd., ua hoʻomohala mākou i kahi matrix lubrication no Germany Zenith Block Machine ʻāpana e pili ana i 20 mau makahiki o ka ʻikepili kahua. Ma lalo nei mākou e wehewehe i ka papa hana lubrication, nā ʻano momona, a me nā wahi o ka nānā ʻana.
Nā Lae Lubrication Koʻikoʻi a me nā Intervals:
ʻO ke kaʻina hana hoʻomaʻamaʻa ʻanuʻu no Kelemānia Zenith Block Machine:
Hōʻike kā mākou ʻike e hōʻemi ka lubrication kūpono i ka hoʻololi ʻana o ka vibration amplitude e 35% ma Germany Zenith Block Machine units. Eia hou, me ka hoʻohana ʻana i nā momona synthetic i nā mahana wela (ma lalo o 0°C a i ʻole ma luna o 40°C) e mālama i ka ikaika kiʻiʻoniʻoni. Ma Quangong Machinery Co., Ltd., hāʻawi mākou i nā palapala lubrication me kēlā me kēia mīkini. E hoʻomanaʻo, ʻoi aku ka mālie o ka mīkini poloka lubricated maikaʻi, ʻoi aku ka maʻalili, a ʻoi aku ka paʻa. E mālama ʻole i kēia, a ke alo nei ʻoe i nā kumukūʻai hoʻololi i hiki ke ʻoi aku ma mua o 7000 USD. Hoʻomaka ka paʻa lōʻihi me ka pū momona.
He mea nui ka hoʻomaopopo ʻana i nā ʻāpana ʻenehana o kāu mau mea hana i ka wā e aʻo ai i ka mālama ʻana i ka mīkini poloka no ka paʻa lōʻihi. ʻIke ʻia ka moʻo German Zenith Block Machine no kona ikaika, akā aia kēlā me kēia kumu hoʻohālike i nā ʻae ʻana, nā pilikia, a me nā palena ʻaʻahu. Aia ma lalo kahi papa kikoʻī o nā ʻāpana i hoʻohana ʻia e kā mākou hale hana ma Quangong Machinery Co., Ltd. e kūkulu i nā papa hana pale. Kōkua kēia mau helu i nā mea hoʻohana e hoʻoholo i ka wā e hoʻololi ai i nā ʻāpana, hoʻoponopono i nā ʻae ʻana, a i ʻole nā hydraulika lawelawe.
| Māhele Māhele | Hōʻike (Kelemānia Zenith Block Machine Model 940) | Hoʻomaka ka hana mālama |
| Pumi Hana Hydraulic | 210 bar (max 250 bar) | Inā loli ke kaomi ± 10 bar, e nānā i ka pama a me ka pahu hoʻomaha |
| ʻO ke alapine vibration | 2800 – 3600 VPM | Ma lalo o 2700 VPM: e nānā i nā kaumaha a me nā bearings |
| Mana Motor Main | 45 kW (60 HP) | Amperage draw> 10% ma luna o ka helu: kānana ea maʻemaʻe a nānā paha no ka hoʻopaʻa ʻana |
| Hiki i ka pahu aila | 350 Litera | E hoʻololi i ka aila hydraulic i kēlā me kēia 2000 hola a i ʻole he ʻano wai ma kahi o 200 ppm |
| Hoomaemae Kamaa Mold | 0.3 mm a 0.5 mm | Inā ʻoi aku ka mamao ma mua o 0.7 mm, e hoʻololi i nā kumu alakaʻi |
| Ka wā pōʻaiapili (poloka maʻamau) | 12 - 15 kekona | Hoʻonui ka manawa kaʻa> 20%: nānā i ka pane hydraulic valve |
| ʻO ka ikaika haʻalulu | 80 kN | Pono ka haʻalulu kaulike ʻole i ka hoʻoponopono kaumaha |
ʻAʻole kūʻokoʻa kēia mau ʻāpana. ʻO kahi laʻana, ʻo ke kaomi hydraulic o 210 bar ma kahi German Zenith Block Machine e hōʻoia i ka hoʻopili maikaʻi ʻana me ka ʻole o ka hoʻopaʻa ʻana i nā sila. Hoʻomaʻamaʻa kā mākou hale hana i nā hui mālama e hoʻopaʻa i kēia mau waiwai i kēlā me kēia pule. Inā hāʻule ka puʻe hydraulic ma lalo o 200 bar me ka haʻahaʻa ʻole, aia paha ka leak kūloko i loko o kahi cylinder a i ʻole valve. Pēlā nō, ʻo ke alapine haʻalulu ma lalo o 2800 VPM e hōʻike ana i nā bearings ʻeha a i ʻole nā kāʻei V wehe. Ma ke kuhikuhi ʻana i nā lāʻau i kēlā me kēia lā me kēia papa, hiki iā ʻoe ke wānana i nā hemahema ma mua o ka hiki ʻana mai. Ma Quangong Machinery Co., Ltd., paipai pū mākou i ka thermograph infrared e nānā i nā wahi wela i nā keʻena uila. ʻO ke kūpaʻa lōʻihi he kaʻina hana ʻikepili, a ʻo kēia mau ʻāpana kāu kumu.
Hoʻopau ka hana maʻamau i ka manaʻo no ka mālama ʻana i ka mīkini poloka no ka paʻa lōʻihi. Ma muli o nā hana maikaʻi loa o kā mākou hale hana no Germany Zenith Block Machine a me nā hiʻohiʻona ʻē aʻe, ua hoʻolālā mākou i kahi hana maʻamau e kaulike ana i ka pono me ka pono o ka hana. Aia ma lalo iho ka papa kuhikuhi pule a me ka mahina a kā mākou mea kūʻai ma Quangong Machinery Co., Ltd. e hahai ai e hoʻokō i 20+ mau makahiki o ka lawelawe paʻa.
Nā hana mālama pule (ʻo kēlā me kēia 40-50 hola hana):
Nā hana mālama mahina (kekahi 200-250 hola):
Hōʻike ka ʻike o kā mākou hale hana i nā ʻāpana ma hope o kēia ʻike maʻamau he 70% ka liʻiliʻi o ka hoʻomaha ʻole ʻia. No ka laʻana, hoʻokahi mea kūʻai e hoʻohana ana i ka German Zenith Block Machine i hōʻemi i kā lākou kumukūʻai mālama makahiki mai 18,000 USD a i 9,500 USD ma ka hoʻopili wale ʻana i kēia hoʻolālā pule pule / mahina. He kī nui ka palapala: mālama i kahi mea hoʻopaʻa me nā papa inoa a me nā pūlima. Ma kaʻO ʻO Quangong Machinery Co., Ltd., ke hāʻawi nei mākou i nā laʻana moʻokalaleo kikohoʻe manuahi. E hoʻomanaʻo, ʻo ka hele wāwae pōkole i kēlā me kēia lā a me kēia mau hana o kēlā me kēia pule/mahina e hōʻoia i ka loaʻa ʻana o nā anomalie liʻiliʻi ma mua o ka lilo ʻana i mea pepehi kūpaʻa. Hoʻokumu ʻia ke kūpaʻa lōʻihi ma ke kūpaʻa.
ʻO ka ʻōnaehana hydraulic ka puʻuwai o kēlā me kēia mīkini poloka. Inā makemake ʻoe e mālama i kahi mīkini poloka no ka paʻa lōʻihi, pono ʻoe e mālama i ka mālama hydraulic. ʻO ka hāʻule ʻana o Hydraulic ke kumu o nā manawa pōʻaiapili hewa ʻole, lawa ʻole ka hoʻopili ʻana, a hiki i ka pau ʻana. Ma QGM, ua hana mākou i kahi protocol olakino hydraulic no Germany Zenith Block Machine e pale ana i ka 90% o nā pilikia pili i ka aila. E hahai i kēia mau kuhikuhi:
Hooponopono Waiwai Waiwai:
ʻO ka mālama valve a me ka cylinder:
Hoʻomalu wela:
Ua hana kā mākou hale hana i kahi noiʻi hihia ma kahi German Zenith Block Machine i loaʻa i nā pihi koʻikoʻi. Ma hope o ka nānā ʻana, loaʻa iā mākou kahi pahu hoʻomaha hoʻokele paʻa ma muli o ka ʻaila oxidized. Ua haʻalele ka mea nona nā hoʻololi aila no 18 mahina. Ma hope o ka hoʻololi ʻana i ka valve a me ka holoi ʻana i ka ʻōnaehana, ua hoʻi hou ka paʻa. Hōʻike kēia i ka haʻalele ʻana i ka hydraulic e hoʻohaʻahaʻa pono i ka paʻa lōʻihi. Manaʻo mākou i ka loiloi hydraulic ʻoihana makahiki e nā ʻenehana loea ʻo Quangong Machinery Co., Ltd. ʻO ka mālama hydraulic proactive ʻo ia ka liʻiliʻi ma mua o 2% downtime vs. 15% downtime ma nā hale kūʻai reactive. E hoʻomanaʻo: ʻaʻole hiki ke kūkākūkā ʻia ka aila maʻemaʻe, ka mahana kūpono, a me nā hoʻololi kānana kūpono no ka mālama ʻana i ka paʻa o kāu mīkini poloka.
ʻO ka mālama ʻana i ka mīkini poloka no ka paʻa lōʻihi ʻaʻole ia he hanana hoʻokahi wale nō akā he kūpaʻa mau. Mai ka lubrication i kēlā me kēia lā a hiki i ka nānā ʻana i nā ʻāpana o kēlā me kēia mahina a me ka kiaʻi hydraulic, hāʻawi kēlā me kēia hana i ka hilinaʻi. ʻO kā mākou hale hana, ʻo Quangong Machinery Co., Ltd., ua ʻike i nā tausani o nā mīkini-me ka German Zenith Block Machine-e hoʻokō i nā ola lawelawe 25-makahiki ke hahai nā mea nona nā loina i hōʻike ʻia ma luna. Paipai mākou iā ʻoe e hoʻokō i kahi ʻōnaehana mālama kikohoʻe, hoʻomaʻamaʻa pono i nā mea hoʻokele, a ʻaʻole loa e hoʻololi i nā ʻāpana ʻokoʻa maoli.
No ke kōkua ʻana iā ʻoe e hoʻomaka, hāʻawi mākou i ke kūkākūkā mālama manuahi a me kahi papa hana maʻamau no kāu ʻano mīkini pahu kikoʻī.E kelepona iā Quangong Machinery Co., Ltd. i kēia lāe noi i kāu mea hoʻolālā mālama pilikino a i ʻole e hoʻonohonoho i kahi loiloi ma ka pūnaewele. ʻO kā mākou hui o 20 mau makahiki kahiko e hōʻoia i kāu mīkini poloka e hāʻawi i ka kūpaʻa, ka loaʻa kālā, a me ka maluhia o ka noʻonoʻo no nā makahiki he ʻumi. Kāhea a leka uila iā mākou i kēia manawa—e hoʻopaʻa i kāu hana i ka wā e hiki mai ana.
Nīnau 1: Ehia mau manawa e pono ai iaʻu ke hoʻololi i ka aila hydraulic i kahi German Zenith Block Machine e mālama i ka paʻa lōʻihi?
Pane: Ma muli o ka ʻikepili 20-makahiki o kā mākou hale hana, pono ʻoe e hoʻololi i ka aila hydraulic i kēlā me kēia 2000 mau hola hana a i ʻole kēlā me kēia 12 mahina, ʻo ia ka mea e hiki mua. Eia nō naʻe, he mea koʻikoʻi ka hana ʻana i ka ʻaila sampling i kēlā me kēia 500 hola. Inā ʻoi aku ka helu o nā ʻāpana i ka ISO 4406 code 18/16/13 a i ʻole ka nui o ka wai ma mua o 200 ppm, e hoʻololi koke i ka aila me ka nānā ʻole i nā hola. No Kelemānia Zenith Block Machine, me ka hoʻohana ʻana i ka aila hydraulic anti-wear premium (ISO VG 46) a me ka hoʻololi ʻana i ka laina hoʻihoʻi a me nā kānana hanu i ka manawa like e hōʻoia i ka maʻemaʻe o ka ʻōnaehana. ʻO ka hoʻopaneʻe ʻana i nā hoʻololi aila e alakaʻi ai i ka paʻa ʻana o ka valve, ka hoʻohana ʻana i ka paila, a me nā manawa pōʻai paʻa ʻole - nā ʻenemi pololei o ke kūpaʻa lōʻihi. Manaʻo ʻo Quangong Machinery Co., Ltd. i kahi pahu loiloi ʻaila e nānā i ka hōʻino.
Nīnau 2: He aha nā hōʻailona maʻamau e nalowale ana ka paʻa o ka mīkini poloka, a pehea wau e hoʻoponopono koke ai?
Pane: ʻO nā hōʻailona kiʻekiʻe ʻekolu o ka paʻa ʻole ʻo ia: 1) Kūlike ʻole ke kiʻekiʻe o ka poloka a i ʻole ka paʻa mai ka pōʻai a i ka pōʻai-e nānā i ka ʻae ʻana o ka mold a me ka paʻa o ke kaomi hydraulic. 2) Nā leo kīkēkē maʻamau i ka wā o ka haʻalulu—e nānā i ka pāʻani ʻana a me ka hoʻopaʻapaʻa ʻana o ke kāʻei V. 3) Hoʻonui ʻia ka manawa pōʻai me ka hoʻololi ʻole o ka hui ʻana—e nānā i ka pane valve proportional a me ka leakage seal cylinder. No ka hoʻoponopono wikiwikiʻana i kēia mau mea, e hōʻoia mua i ke kaomi hydraulic ma ke ana; inā e loli, e hoʻoponopono i ka pahu hoʻomaha a i ʻole nā kānana maʻemaʻe. ʻO ka lua, e ana i ka hoʻomaʻemaʻe alakaʻi poʻo me kahi mea hoʻohālikelike; e hoʻololi i nā bushings inā ma luna o 0.7 mm. ʻO ke kolu, e hana i kahi hoʻāʻo hoʻoheheʻe cylinder: inā hoʻihoʻi ka pahu ma mua o 5 mm i 10 kekona ma lalo o ka hoʻouka ʻana, kūkulu hou i ka pahu. Hāʻawi kā mākou hale hana i nā palapala hoʻoponopono pilikia no nā mea nona ka German Zenith Block Machine.
Nīnau 3: Hiki anei i ka lubrication kūpono ʻole ke hoʻopōʻino mau i ka mīkini poloka i loko o kahi manawa pōkole?
Pane: ʻOiaʻiʻo. I loko o kā mākou hale hana, ʻo ka lubrication maikaʻi ʻole-ma lalo o ka lubrication a i ʻole ka hoʻohana ʻana i ka momona maikaʻi ʻole-ua hoʻopiʻi i ka hopu ʻana ma kahi o 40 mau hola hana. No Germany Zenith Block Machine vibration bearings, inā ho'ohaumia ka momona i ka lepo sima, e lilo ia i mea pa'i abrasive e komo ana i na ala heihei. ʻO ka pōʻino paʻa e pili ana i nā kumu i hoʻopaʻa ʻia, nā hale nahā, a i nā hihia koʻikoʻi, ʻoi aku ka nui o ke kumu kūʻai o 10,000 USD e pani ai. No ka pale ʻana i kēia, e hoʻohana mau i ka ʻaila NLGI grade 2 lithium-based EP no nā bearings, a e hoʻopili i ka nui kikoʻī i ʻōlelo ʻia (e laʻa, 2-3 pauma no kēlā me kēia 80 hola). ʻOi aku ka pōʻino o ka over-greasing e like me ke kumu o ka wela a me ka pau ʻole o ka sila. ʻO ke kūpaʻa lōʻihi e pili pono ana i nā wā lubrication kūpono a me ke ʻano.
Nīnau 4: Pehea wau e hoʻonohonoho ai i kahi papa hana mālama wānana no kaʻu mīkini poloka me ka ʻole e hoʻōki pinepine i ka hana?
Pane: Hoʻopili ka mālama wānana i ka nānā ʻana i ke kūlana no laila e hana wale ʻoe inā pono. Ma Quangong Machinery Co., Ltd., paipai mākou i ka papa kuhikuhi haʻahaʻa haʻahaʻa no ka German Zenith Block Machine: E hoʻouka i nā mea ʻike haʻalulu ma nā hale bearing nui - e ana i hoʻokahi manawa i kēlā me kēia pule (e 2 mau minuke). E nānā i ka mahana a me ke kaomi ʻaila hydraulic i kēlā me kēia lā ma o ka pale PLC. E hoʻohana i ka thermometer infrared e nānā i nā wela wili kaʻa i kēlā me kēia 100 hola. Ma muli o ka ʻikepili au, e hoʻolālā i ka mālama ʻana ke hoʻokokoke wale ʻia nā paepae (e laʻa, ka wikiwiki haʻalulu >4.5 mm/s RMS). Hoʻemi kēia ʻano hana i ka manawa hoʻomaha i hoʻonohonoho ʻia e 60% i hoʻohālikelike ʻia me ka mālama ʻana i ka manawa. Eia kekahi, e hoʻohana i kahi stethoscope e hoʻolohe ai i ka hali ʻana i ke kani ʻana i ka wā e holo ana. Hāʻawi kā mākou hale hana i kahi mamana mālama wānana e hoʻohui pū me nā lāʻau hoʻololi me ka ʻole o ka hoʻōki ʻana i ka mīkini.
Nīnau 5: He aha nā ʻāpana ʻokoʻa e pono iaʻu e mālama mau i ka waihona e hōʻoia i ka paʻa lōʻihi a me ka hoʻoponopono wikiwiki?
Pane: No ka mālama ʻana i ka paʻa lōʻihi, e mālama mau i kēia mau ʻāpana koʻikoʻi: kahi pahu piha o ka hydraulic cylinder seal kits, ʻelua mau kānana laina hoʻihoʻi hou a me hoʻokahi kānana hanu, kahi V-belt i hoʻonohonoho ʻia no ka mīkini vibration, ʻehā alakaʻi bushings no ka mea paʻa, kahi papa lole no ka mea hānai pallet, a me kahi transducer kaomi. No Kelemānia Zenith Block Machine, e hoʻopaʻa pū i kahi pahu pahu hoʻokaʻawale kūpono a me ka mea hoʻopili nui. Hōʻike ka ʻike o kā mākou hale hana i ka loaʻa ʻana o kēia mau ʻāpana ma ka lima e hōʻemi i ka manawa hoʻoponopono mai nā pule a i nā hola. Mai mālama i nā ʻāpana no nā makahiki ʻoi aku ma mua o ʻekolu me ka hoʻohana ʻole ʻia no ka mea e hoʻohaʻahaʻa nā sila. E mālama iā lākou i loko o kahi keʻena maʻemaʻe a maloʻo. Hāʻawi ʻo Quangong Machinery Co., Ltd. i nā ʻāpana ʻāpana i ʻōlelo ʻia i kūpono i ka helu serial o kāu mīkini. Me kēia mau ʻokoʻa, hiki iā ʻoe ke hoʻoholo i ka 85% o nā pilikia hikiwawe a mālama i ka paʻa lōʻihi.